PS5 DualSense Controller Back Shell Replacement for Customization 3D

This high-quality PS5 DualSense controller back shell 3D model is a precision-engineered STL file for 3D printing. This digital asset allows you to manufacture your own custom replacement housing for PlayStation 5 hardware.

Product Overview

This is a digital 3D model (STL format) designed for users who own a 3D printer and wish to customize their gaming peripherals. The file provides a 1:1 scale replica of the rear housing for the standard Sony PlayStation 5 DualSense controller. It serves as a structural template for creating custom shells, allowing for modifications in material, color, and surface texture through various 3D printing technologies.

Technical Specifications

The model has been optimized for additive manufacturing to ensure all internal mounting points align with the original hardware.

• File Format: High-resolution STL.

• Scale: 1:1 (Metric).

• Geometry: Manifold mesh, optimized for slicing software.

• Compatibility: Designed for standard PS5 DualSense models (CFI-ZCT1W).

• Wall Thickness: Uniformly designed to balance structural rigidity and printability.

Design and Utility

The digital geometry is extracted from high-precision scans and refined via CAD software to ensure that screw bosses and snap-fit tabs are functional. By using this file, makers can experiment with different filaments such as PLA, PETG, or Resin. The design includes all necessary cutouts for the reset button hole, screw locations, and the interface where the back shell meets the front plate and decorative trim.

Printing Recommendations

For optimal results, the following technical guidelines are suggested:

• Technology: SLA/Resin printing is recommended for the smoothest finish and highest detail, though FDM is viable with a 0.1mm layer height.

• Supports: Internal supports are required for the screw columns and overhanging clips.

• Orientation: Printing with the exterior surface facing upward or at an angle typically yields the best surface quality.

• Post-Processing: Printed parts may require light sanding at contact points to ensure a seamless snap-fit with the original front OEM plate.

Practical Applications

This digital file is intended for several practical use cases:

• Prototyping: Test different ergonomic grips or textures before committing to a final build.

• Restoration: Print a replacement part for a controller with a cracked or damaged rear housing.

• Personalization: Utilize specialty filaments like "glow-in-the-dark" or wood-fill to create a unique aesthetic not available in retail stores.

• Education: Use as a reference for learning about complex mechanical assembly and consumer electronics housing design.

Important Considerations

As this is a digital STL file, the final durability and fitment depend entirely on the user's printer calibration, material choice, and print settings. The model is intended for the back shell component only; internal electronics, screws, and the front faceplate are not included in the digital data.

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